Toyota Avalon (XX50): Rear Door Lock

Components

COMPONENTS

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

*1	REAR DOOR GLASS RUN	*2	REAR DOOR GLASS SUB-ASSEMBLY
*3	REAR DOOR INNER GLASS WEATHERSTRIP	*4	REAR DOOR NO. 1 TRIM BRACKET
*5	REAR DOOR NO. 2 SERVICE HOLE COVER	*6	REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY
*7	REAR DOOR SERVICE HOLE COVER	*8	HOLE PLUG
	N*m (kgf*cm, ft.*lbf): Specified torque	-	-

ILLUSTRATION

*1	REAR DOOR INSIDE LOCK/UNLOCK KNOB LOCKING CABLE	*2	REAR DOOR LOCK OPEN LEVER REMOTE CONTROL CABLE
*3	REAR DOOR LOCK WITH MOTOR ASSEMBLY	*4	DOOR LOCK WIRING HARNESS SEAL
	N*m (kgf*cm, ft.*lbf): Specified torque	●	Non-reusable part
	MP grease	-	-

Inspection

INSPECTION

PROCEDURE

1. INSPECT REAR DOOR LOCK WITH MOTOR ASSEMBLY LH

(a) Check the operation of the door lock motor. (1) Apply auxiliary battery voltage and check the operation of the door lock motor. OK: Auxiliary Battery Connection Result Auxiliary battery positive (+) → Terminal 4 Auxiliary battery negative (-) → Terminal 1 Locks Auxiliary battery positive (+) → Terminal 1 Auxiliary battery negative (-) → Terminal 4 Unlocks If the result is not as specified, replace the rear door lock with motor assembly LH.

*a Unlock *b Lock *c Component without harness connected (Rear Door Lock with Motor Assembly LH)

(b) Check the operation of the unlock detection switch.

(1) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

If the result is not as specified, replace the rear door lock with motor assembly LH.

2. INSPECT REAR DOOR LOCK WITH MOTOR ASSEMBLY RH

(a) Check the operation of the door lock motor. (1) Apply auxiliary battery voltage and check the operation of the door lock motor. OK: Auxiliary Battery Connection Result Auxiliary battery positive (+) → Terminal 4 Auxiliary battery negative (-) → Terminal 1 Locks Auxiliary battery positive (+) → Terminal 1 Auxiliary battery negative (-) → Terminal 4 Unlocks If the result is not as specified, replace the rear door lock with motor assembly RH.

*a Unlock *b Lock *c Component without harness connected (Rear Door Lock with Motor Assembly RH)

(b) Check the operation of the unlock detection switch.

(1) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

If the result is not as specified, replace the rear door lock with motor assembly RH.

Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

• Use the same procedure for the RH side and LH side.
• The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch (for Gasoline Model) or power switch (for HV Model) off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here

2. INSTALL REAR DOOR INSIDE LOCK/UNLOCK KNOB LOCKING CABLE

(a) Install the rear door inside lock/unlock knob locking cable as shown in the illustration.

Install in this Direction

(b) Engage the 3 claws to close the cover as shown in the illustration.

3. INSTALL REAR DOOR LOCK OPEN LEVER REMOTE CONTROL CABLE

(a) Install the rear door lock open lever remote control cable as shown in the illustration.

Install in this Direction

(b) Engage the 2 claws to close the cover as shown in the illustration.

4. INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY

NOTICE:

• When reusing a removed rear door lock with motor assembly, replace the door lock wiring harness seal with a new one.
• Do not allow grease or dust to adhere to the door lock wiring harness seal installation surface.
• Reusing a door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water ingress. This may result in a malfunction of the rear door lock with motor assembly.

(a) Apply MP grease to the sliding parts of the rear door lock with motor assembly.

(b) When reusing the rear door lock with motor assembly:

(1) Install a new door lock wiring harness seal to the rear door lock with motor assembly.

(c) Connect the rear door lock with motor assembly to the release plate of the rear door outside handle frame sub-assembly, and set it to the rear door panel.

*a	Release Plate
	Install in this Direction

HINT:

Make sure that the release plate of the rear door outside handle frame sub-assembly is securely connected to the rear door lock with motor assembly.

(d) Using a T30 "TORX" socket wrench, install the rear door lock with motor assembly with the 3 screws.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

5. INSTALL REAR DOOR GLASS SUB-ASSEMBLY

Click here

6. INSTALL REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY

Click here

7. INSTALL REAR DOOR GLASS RUN

Click here

8. INSTALL REAR DOOR NO. 2 SERVICE HOLE COVER

Click here

9. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP

Click here

10. INSTALL REAR DOOR SERVICE HOLE COVER

Click here

11. INSTALL REAR DOOR NO. 1 TRIM BRACKET

Click here

12. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

Click here

13. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL

Click here

14. INSTALL REAR DOOR TRIM ASSEMBLY COVER

Click here

15. INSTALL REAR DOOR ARMREST COVER SUB-ASSEMBLY

Click here

16. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

for A25A-FXS:

Click here

for 2GR-FKS:

Click here

17. INSTALL LUGGAGE TRIM SERVICE HOLE COVER (for HV Model)

Click here

18. INITIALIZE POWER WINDOW CONTROL SYSTEM

for Gasoline Model:

Click here

for HV Model:

Click here

19. INSPECT POWER WINDOW OPERATION

for Gasoline Model:

Click here

for HV Model:

Click here

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear door lock with motor assembly removal/installation are shown below.

HINT:

• Use the same procedure for the RH side and LH side.
• The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch (for Gasoline Model) or power switch (for HV Model) off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here

2. REMOVE LUGGAGE TRIM SERVICE HOLE COVER (for HV Model)

Click here

3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

for A25A-FXS:

Click here

for 2GR-FKS:

Click here

4. REMOVE REAR DOOR ARMREST COVER SUB-ASSEMBLY

Click here

5. REMOVE REAR DOOR TRIM ASSEMBLY COVER

Click here

6. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL

Click here

7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

Click here

8. REMOVE REAR DOOR NO. 1 TRIM BRACKET

Click here

9. REMOVE REAR DOOR SERVICE HOLE COVER

Click here

10. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP

Click here

11. REMOVE REAR DOOR NO. 2 SERVICE HOLE COVER

Click here

12. REMOVE REAR DOOR GLASS RUN

Click here

13. REMOVE REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY

Click here

14. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

Click here

15. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY

(a) Using a T30 "TORX" socket wrench, remove the 3 screws.

*a	Release Plate
	Remove in this Direction

(b) Move the rear door lock with motor assembly downward to disconnect it from the release plate of the rear door outside handle frame sub-assembly, and remove the rear door lock with motor assembly.

(c) When reusing the rear door lock with motor assembly:

(1) Remove the door lock wiring harness seal from the rear door lock with motor assembly.

16. REMOVE REAR DOOR LOCK OPEN LEVER REMOTE CONTROL CABLE

(a) Using a screwdriver, disengage the 2 claws and open the cover as shown in the illustration.

(b) Remove the rear door lock open lever remote control cable as shown in the illustration.

Remove in this Direction

17. REMOVE REAR DOOR INSIDE LOCK/UNLOCK KNOB LOCKING CABLE

(a) Using a screwdriver, disengage the 3 claws and open the cover as shown in the illustration.

(b) Remove the rear door inside lock/unlock knob locking cable as shown in the illustration.

Remove in this Direction