Components
COMPONENTS
ILLUSTRATION
*A | for Gasoline Model |
- | - |
*1 | REAR CENTER SEAT OUTER BELT ASSEMBLY |
*2 | REAR SEAT CUSHION ASSEMBLY |
*3 | REAR SEAT CUSHION LOCK HOOK |
- | - |
● | Non-reusable part |
- | - |
ILLUSTRATION
*A | for Gasoline Model |
*B | for HV Model |
*1 | CENTER PILLAR LOWER GARNISH LH |
*2 | COWL SIDE TRIM SUB-ASSEMBLY LH |
*3 | FRONT DOOR OPENING TRIM WEATHERSTRIP LH |
*4 | FRONT DOOR SCUFF PLATE LH |
*5 | NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY |
*6 | REAR DOOR OPENING TRIM WEATHERSTRIP LH |
*7 | REAR DOOR SCUFF PLATE LH |
- | - |
ILLUSTRATION
*A | for Gasoline Model |
*B | for HV Model |
*1 | CENTER PILLAR LOWER GARNISH RH |
*2 | COWL SIDE TRIM SUB-ASSEMBLY RH |
*3 | FRONT DOOR OPENING TRIM WEATHERSTRIP RH |
*4 | FRONT DOOR SCUFF PLATE RH |
*5 | NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY |
*6 | REAR DOOR OPENING TRIM WEATHERSTRIP RH |
*7 | REAR DOOR SCUFF PLATE RH |
- | - |
ILLUSTRATION
*1 | ACCELERATOR PEDAL |
*2 | ACCELERATOR PEDAL PAD |
*3 | FRONT FLOOR CARPET ASSEMBLY |
*4 | FRONT FLOOR CARPET CLIP |
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N*m (kgf*cm, ft.*lbf): Specified torque |
- | - |
ILLUSTRATION
*1 | AIRBAG ECU ASSEMBLY |
*2 | NO. 1 CONSOLE BOX DUCT |
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Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) |
- | - |
Installation
INSTALLATION
PROCEDURE
1. INSTALL AIRBAG ECU ASSEMBLY
(a) Check that the engine switch (for Gasoline Model) or power switch (for HV Model) is off.
(b) Check that the cable is disconnected from the negative (-) auxiliary battery terminal.
CAUTION:
Wait
at least 90 seconds after disconnecting the cable from the negative (-)
auxiliary battery terminal to disable the SRS system.
(c) Install the airbag ECU assembly with the 3 bolts. Torque:
17.5 N·m {178 kgf·cm, 13 ft·lbf}
NOTICE:
- Temporarily tighten the 2 bolts in the order of (A), (B) and then fully tighten the 3 bolts in the order of (C), (A) and (B).
- If the airbag ECU assembly has been dropped, or there are any cracks,
dents or other defects in the case or connector, replace it with a new
one.
- When installing the airbag ECU assembly, make sure that the wire harness does not interfere with other parts and is not pinched.
- When the engine switch (for Gasoline Model) or power switch (for HV
Model) is first turned on (IG) after the airbag ECU assembly has been
replaced, make sure that no one is in the vehicle.
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(d)
Temporarily connect the connector and then move the lock lever in the
direction indicated by the arrow to securely connect the connectors.
NOTICE:
When connecting any airbag connector, take care not to damage the airbag wire harness.
*a | Lock Lever |
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Move in this Direction |
(e) Check that there is no looseness in the installed parts of the airbag ECU assembly.
2. INSTALL NO. 1 CONSOLE BOX DUCT
(a) Install the No. 1 console box duct with the clip as shown in the illustration.
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Install in this Direction |
3. INSTALL FRONT FLOOR CARPET ASSEMBLY
(a) Install the front floor carpet assembly to its original position as shown in the illustration. |
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(b) Engage the 2 guides.
(c) Install the 3 front floor carpet clips.
(d) Install the front floor carpet assembly to its original position as shown in the illustration. |
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(e) Engage the 2 guides.
(f) Install the 3 front floor carpet clips.
4. INSTALL ACCELERATOR PEDAL
for 2GR-FKS: Click here
for A25A-FXS: Click here
5. INSTALL ACCELERATOR PEDAL PAD
for 2GR-FKS: Click here
for A25A-FXS: Click here
6. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
Click here
7. INSTALL CENTER PILLAR LOWER GARNISH LH
Click here
8. CONNECT REAR DOOR OPENING TRIM WEATHERSTRIP LH
9. INSTALL REAR DOOR SCUFF PLATE LH (for Gasoline Model)
Click here
10. INSTALL REAR DOOR SCUFF PLATE LH (for HV Model)
Click here
11. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH
12. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH
Click here
13. INSTALL FRONT DOOR SCUFF PLATE LH
Click here
14. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
Click here
15. INSTALL CENTER PILLAR LOWER GARNISH RH
HINT:
Use the same procedure as for the LH side.
Click here
16. CONNECT REAR DOOR OPENING TRIM WEATHERSTRIP RH
17. INSTALL REAR DOOR SCUFF PLATE RH (for Gasoline Model)
HINT:
Use the same procedure as for the LH side.
Click here
18. INSTALL REAR DOOR SCUFF PLATE RH (for HV Model)
HINT:
Use the same procedure as for the LH side.
Click here
19. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH
20. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
Click here
21. INSTALL FRONT DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
Click here
22. INSTALL REAR SEAT CUSHION LOCK HOOK (for Gasoline Model)
Click here
23. INSTALL REAR SEAT CUSHION ASSEMBLY (for Gasoline Model)
Click here
24. CONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY (for Gasoline Model)
Click here
25. INSTALL CONSOLE ASSEMBLY
Click here
26. INSTALL FRONT SEAT ASSEMBLY
(a) Install the front seat assembly LH and front seat assembly RH.
Click here
27. PERFORM DIAGNOSTIC SYSTEM CHECK
for Gasoline Model: Click here
for HV Model: Click here
28. PERFORM YAW RATE AND ACCELERATION SENSOR ZERO POINT CALIBRATION
(a) When the airbag ECU assembly is replaced, perform zero point learning for the yaw rate and acceleration sensor.
for Gasoline Model: Click here
for HV Model: Click here
HINT:
The yaw rate and acceleration sensor is built into the airbag ECU assembly.
On-vehicle Inspection
ON-VEHICLE INSPECTION
CAUTION / NOTICE / HINT
CAUTION:
Be sure to correctly follow the removal and installation procedures for the airbag ECU assembly.
PROCEDURE
1. INSPECT AIRBAG ECU ASSEMBLY (for Vehicle not Involved in Collision)
(a) Perform a diagnostic system check.
for Gasoline Model: Click here
for HV Model: Click here
2. INSPECT AIRBAG ECU ASSEMBLY (for Vehicle Involved in Collision and Airbag not Deployed)
(a) Perform a diagnostic system check.
for Gasoline Model: Click here
for HV Model: Click here
(b) Visually check for defects with the airbag ECU assembly installed to the vehicle.
HINT:
The defects are as follows:
- Cracks in the ECU housing
- Dents in the ECU housing
- Chips in the ECU housing
- Cracks or other damage to the connectors
- Peeling of the label
OK:
No defects are found.
If any defects are found, replace the airbag ECU assembly with a new one.
3. INSPECT AIRBAG ECU ASSEMBLY (for Vehicle Involved in Collision and Airbag is Deployed)
(a) Replace the airbag ECU assembly.
HINT:
The airbag ECU assembly should be replaced after any of the SRS parts has deployed, as it has been subjected to an impact.
Removal
REMOVAL
CAUTION / NOTICE / HINT
The
necessary procedures (adjustment, calibration, initialization or
registration) that must be performed after parts are removed and
installed, or replaced during airbag ECU assembly removal/installation
are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
*: When performing learning using the Techstream.
Click here |
Replacement of the airbag ECU assembly |
Perform system variant learning and acceleration sensor zero point calibration |
- VSC is disabled or malfunctions
- DTCs are output
- Slip indicator light illuminates
- ABS warning light illuminates
|
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Removal/installation of the front passenger seat |
Zero point calibration (Occupant Classification System) |
- Occupant Classification System
- Passenger airbag ON/OFF indicator
- Airbag System (Front passenger side)
- Seat Belt Warning System (Front passenger)
|
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Disconnect cable from negative auxiliary battery terminal |
Perform steering sensor zero point calibration |
Lane Departure Alert System (w/ Steering Control) |
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Pre-collision System |
Intelligent Clearance Sonar System* |
Lighting System (for Gasoline Model with Cornering Light) |
Memorize steering angle neutral point |
Parking Assist Monitor System |
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Panoramic View Monitor System |
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Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
*: When performing learning using the Techstream.
Click here |
Replacement of the airbag ECU assembly |
- Clear zero point calibration data
- Perform yaw rate and acceleration sensor zero point calibration
|
- DTCs are stored
- ABS warning light illuminates
- Brake warning light / yellow (minor malfunction) illuminates
- Slip indicator light illuminates
- VSC disabled or malfunctions
|
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Removal/installation of the front passenger seat |
Zero point calibration (Occupant classification system) |
- Occupant classification system
- Passenger airbag ON/OFF indicator
- Airbag system (Front passenger side)
- Seat belt warning system (Front passenger)
|
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Disconnect cable from negative auxiliary battery terminal |
Perform steering sensor zero point calibration |
Lane Departure Alert System (w/ Steering Control) |
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Pre-collision System |
Intelligent Clearance Sonar System* |
Lighting System (for HV Model with Cornering Light) |
Memorize steering angle neutral point |
Parking Assist Monitor System |
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Panoramic View Monitor System |
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PROCEDURE
1. PRECAUTION
CAUTION:
Be sure to read Precaution thoroughly before servicing.
for Gasoline Model: Click here
for HV Model: Click here
NOTICE:
After
turning the engine switch (for Gasoline Model) or power switch (for HV
Model) off, waiting time may be required before disconnecting the cable
from the negative (-) auxiliary battery terminal. Therefore, make sure
to read the disconnecting the cable from the negative (-) auxiliary
battery terminal notices before proceeding with work.
Click here
2. REMOVE FRONT SEAT ASSEMBLY
(a) Remove the front seat assembly LH and front seat assembly RH.
Click here
3. REMOVE CONSOLE ASSEMBLY
Click here
4. DISCONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY (for Gasoline Model)
Click here
5. REMOVE REAR SEAT CUSHION ASSEMBLY (for Gasoline Model)
Click here
6. REMOVE REAR SEAT CUSHION LOCK HOOK (for Gasoline Model)
Click here
7. REMOVE FRONT DOOR SCUFF PLATE LH
Click here
8. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH
Click here
9. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH
HINT:
Disconnect
the front door opening trim weatherstrip LH to the extent that allows
the removal of the center pillar lower garnish LH.
10. REMOVE REAR DOOR SCUFF PLATE LH (for Gasoline Model)
Click here
11. REMOVE REAR DOOR SCUFF PLATE LH (for HV Model)
Click here
12. DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP LH
HINT:
Disconnect
the rear door opening trim weatherstrip LH to the extent that allows
the removal of the center pillar lower garnish LH.
13. REMOVE CENTER PILLAR LOWER GARNISH LH
Click here
14. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
Click here
15. REMOVE FRONT DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
Click here
16. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
Click here
17. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH
HINT:
Disconnect
the front door opening trim weatherstrip RH to the extent that allows
the removal of the center pillar lower garnish RH.
18. REMOVE REAR DOOR SCUFF PLATE RH (for Gasoline Model)
HINT:
Use the same procedure as for the LH side.
Click here
19. REMOVE REAR DOOR SCUFF PLATE RH (for HV Model)
HINT:
Use the same procedure as for the LH side.
Click here
20. DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP RH
HINT:
Disconnect
the rear door opening trim weatherstrip RH to the extent that allows
the removal of the center pillar lower garnish RH.
21. REMOVE CENTER PILLAR LOWER GARNISH RH
HINT:
Use the same procedure as for the LH side.
Click here
22. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
Click here
23. REMOVE ACCELERATOR PEDAL PAD
for 2GR-FKS: Click here
for A25A-FXS: Click here
24. REMOVE ACCELERATOR PEDAL
for 2GR-FKS: Click here
for A25A-FXS: Click here
25. DISCONNECT FRONT FLOOR CARPET ASSEMBLY
(a) Remove the front floor carpet clip. | |
(b) Remove the 2 front floor carpet clips. | |
(c) Disengage the 2 guides and turn back the front floor carpet assembly as shown in the illustration. |
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(d) Remove the front floor carpet clip. | |
(e) Remove the 2 front floor carpet clips. | |
(f) Disengage the 2 guides and turn back the front floor carpet assembly as shown in the illustration. |
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26. REMOVE NO. 1 CONSOLE BOX DUCT
(a) Remove the clip.
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Remove in this Direction |
(b) Remove the No. 1 console box duct as shown in the illustration.
27. REMOVE AIRBAG ECU ASSEMBLY
(a) Check that the engine switch (for Gasoline Model) or power switch (for HV Model) is off.
(b) Check that the cable is disconnected from the negative (-) auxiliary battery terminal.
CAUTION:
Wait
at least 90 seconds after disconnecting the cable from the negative (-)
auxiliary battery terminal to disable the SRS system.
(c)
Push down the part (A) in the direction indicated by the arrow (1) to
release the lock, and then move the lock lever in the direction
indicated by the arrow (2) shown in the illustration to disconnect the
connectors.
NOTICE:
When disconnecting any airbag connector, take care not to damage the airbag wire harness.
*a | Lock Lever |
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Release the lock (1) |
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Disconnect the connector (2) |
(d) Remove the 3 bolts and airbag ECU assembly. | |