Components
COMPONENTS
ILLUSTRATION
|
*A | for HV Model |
- | - |
|
*1 | LUGGAGE TRIM SERVICE HOLE COVER |
- | - |
ILLUSTRATION
|
*A | for Driver Side |
*B | for Front Passenger Side |
|
*1 | COURTESY LIGHT ASSEMBLY |
*2 | FRONT DOOR ARMREST COVER SUB-ASSEMBLY |
|
*3 | FRONT DOOR TRIM BOARD SUB-ASSEMBLY |
*4 | FRONT DOOR TRIM POCKET COVER |
|
*5 | MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL |
*6 | POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL |
ILLUSTRATION
|
*1 | FRONT DOOR GLASS RUN |
*2 | FRONT DOOR GLASS SUB-ASSEMBLY |
|
*3 | FRONT DOOR INNER GLASS WEATHERSTRIP |
*4 | FRONT DOOR LOWER FRAME BRACKET GARNISH |
|
*5 | FRONT DOOR PANEL PROTECTOR |
*6 | FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY |
|
*7 | FRONT DOOR SERVICE HOLE COVER |
*8 | FRONT DOOR TRIM BRACKET |
|
*9 | FRONT DOOR VENT SEAL |
*10 | FRONT DOOR WEATHERSTRIP CLIP |
|
*11 | HOLE PLUG |
- | - |
 |
N*m (kgf*cm, ft.*lbf): Specified torque |
- | - |
ILLUSTRATION
|
*A | for Driver Side |
- | - |
|
*1 | FRONT DOOR INSIDE LOCK/UNLOCK KNOB LOCKING CABLE |
*2 | FRONT DOOR LOCK CYLINDER ASSEMBLY |
|
*3 | FRONT DOOR LOCK OPEN LEVER REMOTE CONTROL CABLE |
*4 | FRONT DOOR LOCK WITH MOTOR ASSEMBLY |
|
*5 | FRONT DOOR OUTSIDE HANDLE ASSEMBLY |
*6 | DOOR LOCK WIRING HARNESS SEAL |
|
*7 | HOLE PLUG |
- | - |
|
|
N*m (kgf*cm, ft.*lbf): Specified torque |
● | Non-reusable part |
 |
MP grease | - |
- |
Inspection
INSPECTION
PROCEDURE
1. INSPECT FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH
| (a) Check the operation of the door lock motor. (1) Apply auxiliary battery voltage and check the operation of the door lock motor.
OK: |
Auxiliary Battery Connection |
Result | | Auxiliary battery positive (+) → Terminal 4
Auxiliary battery negative (-) → Terminal 1 |
Locks | |
Auxiliary battery positive (+) → Terminal 1 Auxiliary battery negative (-) → Terminal 4 |
Unlocks | If the result is not as specified, replace the front door lock with motor assembly LH. |
 |
|
*a | Unlock | |
*b | Lock | |
*c | Component without harness connected
(Front Door Lock with Motor Assembly LH) | | |
(b) Check the operation of the door unlock detection switch.
(1) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection | Condition |
Specified Condition |
|
7 - 8 | Locked |
10 kΩ or higher |
|
7 - 8 | Unlocked |
Below 1 Ω |
If the result is not as specified, replace the front door lock with motor assembly LH.
| (c) Check the operation of the door key lock and unlock switch.
(1) Measure the resistance according to the value(s) in the table below.
Standard Resistance: |
Tester Connection | Condition |
Specified Condition | |
9 - 7 | Held to lock side |
Below 1 Ω | |
9 - 7 | Neutral or held to unlock side |
10 kΩ or higher | |
10 - 7 | Held to unlock side |
Below 1 Ω | |
10 - 7 | Neutral or held to lock side |
10 kΩ or higher | If the result is not as specified, replace the front door lock with motor assembly LH. |
 |
|
*a | Unlock | |
*b | Neutral | |
*c | Lock | |
*d | Component without harness connected
(Front Door Lock with Motor Assembly LH) | | |
2. INSPECT FRONT DOOR LOCK WITH MOTOR ASSEMBLY RH
| (a) Check the operation of the door lock motor. (1) Apply auxiliary battery voltage and check the operation of the door lock motor.
OK: |
Auxiliary Battery Connection |
Result | | Auxiliary battery positive (+) → Terminal 4
Auxiliary battery negative (-) → Terminal 1 |
Locks | |
Auxiliary battery positive (+) → Terminal 1 Auxiliary battery negative (-) → Terminal 4 |
Unlocks | If the result is not as specified, replace the front door lock with motor assembly RH. |
 |
|
*a | Unlock | |
*b | Lock | |
*c | Component without harness connected
(Front Door Lock with Motor Assembly RH) | | |
(b) Check the operation of the door unlock detection switch.
(1) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection | Condition |
Specified Condition |
|
7 - 8 | Locked |
10 kΩ or higher |
|
7 - 8 | Unlocked |
Below 1 Ω |
If the result is not as specified, replace the front door lock with motor assembly RH.
Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
PROCEDURE
1. PRECAUTION
NOTICE:
After
turning the engine switch (for Gasoline Model) or power switch (for HV
Model) off, waiting time may be required before disconnecting the cable
from the negative (-) auxiliary battery terminal. Therefore, make sure
to read the disconnecting the cable from the negative (-) auxiliary
battery terminal notices before proceeding with work.
Click here
2. INSTALL FRONT DOOR INSIDE LOCK/UNLOCK KNOB LOCKING CABLE
(a) Install the front door inside lock/unlock knob locking cable as shown in the illustration.
 |
Install in this Direction |
3. INSTALL FRONT DOOR LOCK OPEN LEVER REMOTE CONTROL CABLE
(a) Install the front door lock open lever remote control cable as shown in the illustration.
|
|
Install in this Direction |
| (b) Engage the 3 claws to close the cover as shown in the illustration. |
|
4. INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY
NOTICE:
- When reusing a removed front door lock with motor assembly, replace the door lock wiring harness seal with a new one.
- Do not allow grease or dust to adhere to the door lock wiring harness seal installation surface.
- Reusing a door lock wiring harness seal or using a damaged door lock
wiring harness seal may cause water ingress. This may result in a
malfunction of the front door lock with motor assembly.
(a) Apply MP grease to the sliding parts of the front door lock with motor assembly.
(b) When reusing the front door lock with motor assembly:
(1) Install a new door lock wiring harness seal to the front door lock with motor assembly.
(c) Connect the front door lock open rod to the front door lock with motor assembly.
|
*1 | Front Door Lock Open Rod |
|
|
Install in this Direction |
HINT:
Make sure that the front door lock open rod is securely connected to the front door lock with motor assembly.
(d) Using a T30 "TORX" socket wrench, install the front door lock with motor assembly with the 3 screws.
Torque:
5.5 N·m {56 kgf·cm, 49 in·lbf}
(e) Connect the connector.
5. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)
Click here
6. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY (for Driver Side)
Click here
7. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY
Click here
8. INSTALL FRONT DOOR GLASS RUN
Click here
9. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY
Click here
10. INSTALL FRONT DOOR VENT SEAL
Click here
11. INSTALL FRONT DOOR PANEL PROTECTOR
Click here
12. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP
Click here
13. INSTALL FRONT DOOR SERVICE HOLE COVER
Click here
14. INSTALL FRONT DOOR TRIM BRACKET
Click here
15. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH
Click here
16. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY
Click here
17. INSTALL COURTESY LIGHT ASSEMBLY
Click here
18. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)
Click here
19. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)
Click here
20. INSTALL FRONT DOOR TRIM POCKET COVER
Click here
21. INSTALL FRONT DOOR ARMREST COVER SUB-ASSEMBLY
Click here
22. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
for A25A-FXS:
Click here
for 2GR-FKS:
Click here
23. INSTALL LUGGAGE TRIM SERVICE HOLE COVER (for HV Model)
Click here
24. INITIALIZE POWER WINDOW CONTROL SYSTEM
for Gasoline Model:
Click here
for HV Model:
Click here
25. INSPECT POWER WINDOW OPERATION
for Gasoline Model:
Click here
for HV Model:
Click here
Removal
REMOVAL
CAUTION / NOTICE / HINT
The
necessary procedures (adjustment, calibration, initialization, or
registration) that must be performed after parts are removed and
installed, or replaced during front door lock with motor assembly
removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model) |
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function When Necessary Procedures are not Performed |
Link |
|
*: When performing learning using the Techstream.
Click here  |
|
Disconnect cable from negative battery terminal |
Perform steering sensor zero point calibration |
Lane departure alert system (w/ Steering Control) |
|
|
Pre-collision system |
|
Intelligent clearance sonar system* |
|
Lighting system (for Gasoline Model with Cornering Light) |
|
Memorize steering angle neutral point |
Parking assist monitor system |
|
|
Panoramic view monitor system |
|
- Front door glass sub-assembly
- Front door glass run
| Initialize power window control system |
- Auto up and down function
- Jam protection function
- Remote control function
- Key-linked function
- Wireless transmitter-linked function
- Key-off operation function
- Catch protection function
- Window open warning function
|
|
Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model) |
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function When Necessary Procedures are not Performed |
Link |
|
*: When performing learning using the Techstream.
Click here |
|
Disconnect cable from negative auxiliary battery terminal |
Perform steering sensor zero point calibration |
Lane departure alert system (w/ Steering Control) |
|
|
Pre-collision system |
|
Intelligent clearance sonar system* |
|
Lighting system (for HV Model with Cornering Light) |
|
Memorize steering angle neutral point |
Parking assist monitor system |
|
|
Panoramic view monitor system |
|
- Front door glass sub-assembly
- Front door glass run
| Initialize power window control system |
- Auto up and down function
- Jam protection function
- Remote control function
- Key-linked function
- Wireless transmitter-linked function
- Key-off operation function
- Catch protection function
- Window open warning function
|
|
HINT:
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
PROCEDURE
1. PRECAUTION
NOTICE:
After
turning the engine switch (for Gasoline Model) or power switch (for HV
Model) off, waiting time may be required before disconnecting the cable
from the negative (-) auxiliary battery terminal. Therefore, make sure
to read the disconnecting the cable from the negative (-) auxiliary
battery terminal notices before proceeding with work.
Click here
2. REMOVE LUGGAGE TRIM SERVICE HOLE COVER (for HV Model)
Click here
3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
for A25A-FXS:
Click here
for 2GR-FKS:
Click here
4. REMOVE FRONT DOOR ARMREST COVER SUB-ASSEMBLY
Click here
5. REMOVE FRONT DOOR TRIM POCKET COVER
Click here
6. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)
Click here
7. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)
Click here
8. REMOVE COURTESY LIGHT ASSEMBLY
Click here
9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY
Click here
10. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH
Click here
11. REMOVE FRONT DOOR TRIM BRACKET
Click here
12. REMOVE FRONT DOOR SERVICE HOLE COVER
Click here
13. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP
Click here
14. REMOVE FRONT DOOR PANEL PROTECTOR
Click here
15. REMOVE FRONT DOOR VENT SEAL
Click here
16. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY
Click here
17. REMOVE FRONT DOOR GLASS RUN
Click here
18. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY
Click here
19. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (for Driver Side)
Click here
20. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)
Click here
21. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY
(a) Disconnect the connector.
|
*1 | Front Door Lock Open Rod |
 |
Remove in this Direction |
(b) Using a T30 "TORX" socket wrench, remove the 3 screws.
(c)
Slide the front door lock with motor assembly downward to disconnect
the front door lock open rod and remove the front door lock with motor
assembly and cables as a unit.
(d) When reusing the front door lock with motor assembly:
| (1) Remove the door lock wiring harness seal from the front door lock with motor assembly. |
|
22. REMOVE FRONT DOOR LOCK OPEN LEVER REMOTE CONTROL CABLE
| (a) Using a screwdriver, disengage the 3 claws and open the cover as shown in the illustration. |
|
(b) Remove the front door lock open lever remote control cable as shown in the illustration.
|
|
Remove in this Direction |
23. REMOVE FRONT DOOR INSIDE LOCK/UNLOCK KNOB LOCKING CABLE
(a) Remove the front door inside lock/unlock knob locking cable as shown in the illustration.
|
|
Remove in this Direction |
